Specifications

Material PropertiesPhosphor bronze CopperNichromeManganin
Melting range 1223 K to 1323 K 1356 K 1673 K 1293 K
Coefficient of thermal expansion 1.78 × 10-5 20 × 10-619 × 10-6
Chemical composition (nominal) 94.8 % copper, 5% tin, 0.2% phosphorus80% nickel, 20% chromium83% copper, 13% manganese, 4% nickel
Electrical resistivity
(at 293 K)
11 µΩ•cm1.7 µΩ•cm120 µΩ•cm48 µΩ•cm
Thermal conductivity (W/(m•K))
0.1 K NA9NA0.006
0.4 K NA30NA0.02
1 K 0.2270NA0.06
4 K 1.63000.250.5
10 K 4.67000.72
20 K 1011002.63.3
80 K 25600813
150 K 344109.516
300 K 484001222
 AWG  Resistance (Ω/m) Diameter (mm) Fuse current air (A) Fuse current vacuum (A) Number of leads NameInsulated diameter (mm)Insulation type Insulation thermal rating (K)Insulation breakdown voltage (VDC)
4.2 K 77 K 305 K
Phosphor
bronze
323.343.454.020.2034.23.11SL-320.241Polyimide500400
2DT-320.241Polyimide
4QT-320.241Polyimide
QL-320.241Polyimide
368.568.8310.30.1272.61.41SL-360.152Formvar®378250
2DT-360.152Polyimide500400
4QT-360.152Formvar®378250
QL-360.152Polyimide500400
Nichrome3233.233.4340.2032.51.81NC-320.241Polyimide500400
Copper
300.0030.040.320.25410.28.81HD-300.635Teflon®473250
340.00760.1010.810.1605.14.42CT-340.254Teflon®473100
Manganin308.649.139.690.2544.64.31MW-300.295Formvar® 378400
3213.514.315.10.2033.83.51MW-320.241Formvar®400
3634.636.538.80.1272.62.51MW-360.152Formvar®250

Phosphor bronze wire

Phosphor bronze wires (Quad-Lead™, Quad-Twist™, Duo-Twist™ and nonmagnetic), are suitable for almost all cryogenic applications. The low magnetoresistance of these wires make them the ideal choice for magnetic field use.

Physical Properties


Melting range:
1,223 K to 1,323 K (950 °C to 1050 °C)

Coefficient of thermal expansion: 1.78 × 10-5

Thermal conductivity: 48 W/(m • K) at 293 K

Electrical resistivity (annealed): 1.15 × 10-7 Ω • m at 293 K

Specific heat: 376.4 J/(kg • K)

Stress relief temperature (1 h): 423 K to 498 K (150 °C to 225 °C)

Chemical composition: nominal 94.8% copper, 5% tin, 0.2% phosphorus


Wire insulation

Polyimide

Polyimide insulation is by far the most versatile insulation option available for cryogenic wiring. It will operate at temperatures in excess of 493 K (220 °C) for intermittent duty and has exceptional resistance to chemical solvents and burnout. Polyimide exhibits excellent resistance to radiation exposure and as such is used extensively in spaceflight and high-energy physics applications. Polyimide can be removed mechanically during terminal preparation and is rated to 3525 VAC for 32 AWG, 2525 VAC for 36 AWG.

Polyvinyl Formal (Formvar®)

Formvar® has excellent mechanical properties such as abrasion resistance and flexibility. The film will stand excessive elongation at low temperature without rupture, making it a great choice for wiring applications with tight bend radii at ultra-low temperatures. However, care is advised, as Formvar® has a tendency to craze upon contact with solvents such as toluol, naphtha, and xylol, therefore, it should be given an annealing preheat prior to varnish application. Formvar® can be removed mechanically during terminal preparation and is rated to 3525 VAC for 32 AWG, 2525 VAC for 36 AWG.

Note: At Lake Shore, we strip both Polyimide and Formvar® mechanically using an Eraser Rush Model RT-2 mechanical stripper.